| Our Size | Your Head Measurement | Standard Hat Size |
|---|---|---|
| OS | One Size Fits Most | - |
| XS | 52cm - 53cm | 6 1⁄2 |
| SM | 54cm - 55cm | 6 7⁄8 |
| MD | 56cm - 57cm | 7 1/8 |
| LG | 58cm - 59cm | 7 3⁄8 |
| XL | 60cm - 61cm | 7 5⁄8 |
| 2X | 62cm - 63cm | 7 7⁄8 |
| 3X | 64cm - 65cm | 8 1⁄8 |
Pan Am Pilot Hat – American Airline Captain Cap
$120.00 Original price was: $120.00.$85.00Current price is: $85.00.
Size and packaging guidelines
Hat Sizing Chart
| Our Size | Your Head Measurement | Standard Hat Size |
|---|---|---|
| OS | One Size Fits Most | - |
| XS | 20" - 20 7⁄8" | 6 1⁄2 |
| SM | 21" - 21 7⁄8" | 6 7⁄8 |
| MD | 22" - 22 3⁄4" | 7 1/8 |
| LG | 22 7⁄8" - 23 1⁄2" | 7 3⁄8 |
| XL | 23 5⁄8" - 24 1⁄4" | 7 5⁄8 |
| 2X | 24 3⁄8" - 24 7⁄8" | 7 7⁄8 |
| 3X | 25" - 25 5⁄8" | 8 1⁄8 |

How to Measure Your Head
- Grab a soft measuring tape or a piece of string (like twine or a shoelace) and a ruler or measuring tool
- Wrap a soft tape or string around your head to measure about 1/4 to 1/2 inch above your ear and about 3/4 to an 1" inch above your brow line (see image)
- Mark the tape or your string, where it intersects, with your finger.
- Record your measurement in inches or centimeters (centimeters is often more accurate)
- If you're using a string, run it along side the ruler as many times as necessary to get a complete measurement
- MEASURE AGAIN!
- Always measure more than once until you get the same number twice
- Find your size in the chart for the perfect fit
Flexfit Sizing Chart
| Our Size | Your Head Measurement |
|---|---|
| S/M | 55cm - 57cm |
| L/XL | 58cm - 60cm |
| Our Size | Your Head Measurement |
|---|---|
| S/M | 22 1/8" - 22 3/4" |
| L/XL | 22 7/8" - 23 5/8" |
500 + | 5 Star Reviews
30 DAY | EASY RETURNS
The Pan Am Pilot Hat – American Airlines Captain Cap is crafted in the iconic style worn by flight captains of Pan American World Airways, one of the most recognized American international airlines in aviation history. Pan American World Airways — commonly known as Pan Am — was founded in 1927 and became a leading global carrier, famous for pioneering international air travel and distinctive flight crew uniforms.
Each hat features a durable stitched captain’s emblem and a structured peak, blending authentic aviation styling with practical comfort. Constructed from high‑quality materials, the cap includes a reinforced crown and firm build, offering a comfortable fit suitable for aviation collections, reenactments, ceremonial events, cosplay, theatrical use, or display purposes.
This pilot hat is available in white, navy blue, khaki, blue, or any custom color you prefer. Since we prepare customized caps per your request, simply write your preferred color and any minor adjustments in the “Additional Information” section when placing your order, and we’ll tailor it accordingly. Minor customizations are free of charge, ensuring each hat meets your preferences.
Finished with attention to detail, this Pan Am Pilot Hat presents a polished, professional aviation look that appeals to flight enthusiasts, collectors, and uniform lovers alike.
Packaging & Delivery
Each hat is securely packed to maintain its shape, emblem, and structural integrity during transit, ensuring it arrives in display‑ready condition.
Note
This high‑quality hat is intended for aviation memorabilia, collectible, ceremonial, educational, and display purposes. Custom sizing, special requests, and bulk orders are welcome.
Rambo Leather headwear is built to last a lifetime, so we want you to take your time falling in love with your new favorite hat.
Take 30-days to make sure your hat is the perfect fit and the perfect style. If for whatever reason you don’t love your hat and want to return it, we make it as easy as possible.
Just pay a small shipping and restocking fee of $9.81 (which will be automatically deducted from your refund amount), send back your hat, and you’re good to go.
Not sure about your fit? Call us! A real person and expert hat fitter will be on the other side of the line to answer any questions about fit, exchanges, style or returns +3 (466) 160-2554.
For full details and FAQs, click here to learn more or process a return.
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WE ARE RAMBO HAT MAKERS
50 YEAR CRAFTSMAN GUARANTEE
All our hats come with a lifetime warranty. What this means is that even if you bought a hat 50 years ago and it starts unraveling, we'll fix it or replace it, free of charge.
FAMILY BUSINESS
Second generation USA owned and operated. This company started as a family business, and has continued to stay a family business even through today
SINCE 1972
We work hard every day to continue to be the best hat makers in America. Though we are steeped in tradition, we embrace modern practices to deliver hats of the highest quality.
- Top Grade Materials - Manufactured to the highest standard, our materials are put through rigorous testing to ensure their quality and then expertly crafted into one of our timeless designs. Our leather is supple, our felt is durable, and our straw tightly woven.
- Hats That Hold Their Shape - All Rambo Hat Makers hats are guaranteed to hold their shape, and will not stretch or shrink with everyday wear. This mens leather cowboy hat can be restored even if it gets warped. Purchasing our lifetime refurbishment at checkout will guarantee that if your hat is accidentally damaged you can send it back to us for a painless and timely repair.
- They Fit! - Our hats fit! It sounds simple enough but with so many shapes and sizes of heads out there it can be a challenge. To overcome this obstacle we’ve designed several fit adjustment systems, all of which remain hidden behind the sweatband to keep your hat looking sharp from all angles. Check out more here.
Every one of our hats come with a 50 year guarantee. That means that if your hat fails in any way to meet your standards due to our craftsmanship then we’ll repair or replace your hat free of charge. So if your hat starts unraveling in 50 years, we’ll take it back and make it right.
Call us anytime! We don’t want to hide behind our website. We’re real people with a deep love and understanding for all of our hats; so any questions you have we’ll be ready to answer them. Need help picking out a hat? We can do that too! Not only can we help you with any questions or concerns you’re having, we can also help you find the perfect hat for your face shape and lifestyle.
We’re available 9am-5pm PST - give us a call at +3 (466) 160-2554.
We dislike returns just as much as the next person, so we’ve vowed to ALWAYS make returns and exchanges painless. If you don’t like your hat, if it doesn’t fit, or you want a different one - we’ll help you. Read our full return and exchange policy here.

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